Mercedes M-Class W163

since 1997 release

Repair and operation of the car



Mercedes W163
+ Mercedes-Benz cars of a class M (W163)
+ Governing bodies and methods of safe operation
+ Current leaving and service
+ Engine
+ Cooling systems, heating and air conditioner
+ A power supply system and production of the fulfilled gases
+ Systems of electric equipment of the engine
+ Manual box of gear shifting
+ Automatic transmission
- Transmission line
   + Coupling
   + Driveshafts
   + Power shafts
   - Transfer case and differentials
      Removal and installation of the module of management of the transfer case
      Removal and installation of the transfer case
      Replacement of an epiploon of an entrance shaft of the transfer case
      Replacement of an epiploon of an output flange of the back driveshaft
      Replacement of an epiploon of a forward output shaft
      Removal and installation of the servomotor of switching of the modes of the transfer case
      Removal and installation of the chain drive of the transfer case
      Removal and installation of a forward output shaft of the transfer case
      Removal and installation of assembly of a planetary reducer of interaxal differential of the transfer case
      Removal and installation of assembly of bearing assembly of the transfer case
      Removal and installation of the oil pump of the transfer case
      Removal and installation of the mechanism of switching of the transfer case
      Removal and installation of a reducing gear wheel of the transfer case
      Replacement of side epiploons of differentials
      Replacement of epiploons of the leading gear wheels of differentials
      Removal and installation of differentials
+ Brake and auxiliary systems
+ Suspension bracket and steering
+ Body
+ Onboard electric equipment


Replacement of an epiploon of an entrance shaft of the transfer case

Replacement of an epiploon of an entrance shaft of the transfer case

1 — the Transfer case
2 — the Epiploon
3 — the Entrance shaft

010 — the Assembly stand
020 — the Basic plate
030 — the Mandrel


 PERFORMANCE ORDER

  1. Illustrative material on replacement of an epiploon of an entrance shaft of the transfer case is presented on an illustration to which all references which are found in the text belong.
  2. Remove the transfer case (1) (see the Section Removal and installation of the transfer case) and fix it at the assembly stand (010) by means of a basic plate (020).
  3. Having hooked the screw-driver, remove an epiploon of an entrance shaft, - try not to damage sealing surfaces of a pin of a shaft and a landing nest in a case.
  4. In order to avoid damage of a new epiploon wind a shlitsevy part of a pin of a shaft (3) with an insulating tape layer.
  5. By means of a suitable mandrel put a new epiploon on the regular place.
  6. Remove an insulating tape and install the transfer case on the car (see the Section Removal and installation of the transfer case).
  7. Check the level of the oil which is filled in in a box, in case of need make the corresponding adjustment, - the level of oil has to reach the lower cut of a control/jellied opening.
  8. In conclusion start the engine and check the transfer case for existence of signs of development of leaks.