Mercedes M-Class W163

since 1997 release

Repair and operation of the car


Mercedes W163
+ Mercedes-Benz cars of a class M (W163)
+ Governing bodies and methods of safe operation
+ Current leaving and service
- Engine
   Check of compression pressure in cylinders
   Check of the engine by means of the vacuum gage
   Replacement of a belt of the drive of auxiliary units and elements of the mechanism of its tension
   + Petrol models
   - Diesel models
      Removal and installation of the engine
      Removal and installation of covers of the GRM drive
      Replacement of a gas-distributing chain
      Removal and installation of components of the GRM drive
      Installation of basic position of camshafts
      Verification of the basic provision of a balancing shaft (only series 628 engines)
      Removal and installation of the GRM components
      Removal and installation of a head(s) of cylinders
      Removal and installation of an electric motor of shutdown of inlet port (series 612 engine)
      Removal and installation of a final collector
      Replacement of a forward epiploon of a bent shaft
      Removal and installation of a back face cover, replacement of a back epiploon of a bent shaft
      Removal and installation of a damper of tortional fluctuations / pulley of a driving belt
      Removal and installation of a flywheel / driving disk
      Removal and installation of support of a suspension bracket of the power unit
      Service of the lubrication system
+ Cooling systems, heating and air conditioner
+ A power supply system and production of the fulfilled gases
+ Systems of electric equipment of the engine
+ Manual box of gear shifting
+ Automatic transmission
+ Transmission line
+ Brake and auxiliary systems
+ Suspension bracket and steering
+ Body
+ Onboard electric equipment

Replacement of a forward epiploon of a bent shaft

M612

Details of installation of a forward epiploon of a bent shaft of the engine of a series 612

1 — the Belt of the drive of auxiliary units
2 — the Lock
3 — Bolts of fastening of the lock

4 — the Central bolt of a pulley of a driving belt
5 — the Washer
6 — the Damper of tortional fluctuations / a pulley

Details of installation of a forward epiploon of a bent shaft of the engine of a series 612

4 — the Central bolt of a pulley of a driving belt
5 — the Washer

8 — the Epiploon
9 — the Mandrel


 PERFORMANCE ORDER

  1. Details of installation of a forward epiploon of a bent shaft on engines of a series 612 are shown on illustrations to which all references which are found in the text belong.
  2. Take off a belt of the drive of auxiliary units (1).
  3. By means of special adaptation (2) block a gear wreath of a flywheel / a driving disk.
  4. Remove a damper of tortional fluctuations / a pulley of a driving belt (6) (see the Section Removal and installation of a damper of tortional fluctuations / a pulley of a driving belt).
  5. Having hooked the screw-driver, take an old epiploon (8) from the landing nest, - try not to damage the condensed surfaces.
  6. Installation is made upside-down, - for landing of an epiploon use a mandrel (9).

M628

Details of installation of a forward face cover / epiploon of a bent shaft of the engine of a series 628

1 — the Belt of the drive of auxiliary units
2 — the Central bolt
3 — the Damper of tortional fluctuations / a pulley of a driving belt

4 — the Forward epiploon of a bent shaft
5 — Bolts
6 — the Face cover


 PERFORMANCE ORDER

  1. Details of installation of a forward face cover / a forward epiploon of a bent shaft on engines of a series 628 are shown on an illustration to which all references which are found in the text belong.
  2. Open a cowl and record it in vertical position.
  3. Remove a damper of tortional fluctuations / a pulley of a power shaft (3) (see the Section Removal and installation of a damper of tortional fluctuations / a pulley of a driving belt).
  4. Turn out fixing bolts (5) and remove a forward face cover (6) of the engine.
  5. Having hooked the screw-driver, take from a landing nest in a cover an old epiploon (4).
  6. Carefully smooth out the interfaced surface of a face cover and the block of the engine.
  7. Apply sealant and establish a face cover on the regular place.
  8. By means of a suitable mandrel put the NEW epiploon in a cover.
  9. Further installation is made as it should be, the return to an order of dismantle of components.
  10. In conclusion start the engine and check it for existence of signs of development of leaks through a forward epiploon.