Mercedes M-Class W163

since 1997 release

Repair and operation of the car


Mercedes W163
+ Mercedes-Benz cars of a class M (W163)
+ Governing bodies and methods of safe operation
+ Current leaving and service
- Engine
   Check of compression pressure in cylinders
   Check of the engine by means of the vacuum gage
   Replacement of a belt of the drive of auxiliary units and elements of the mechanism of its tension
   + Petrol models
   - Diesel models
      Removal and installation of the engine
      Removal and installation of covers of the GRM drive
      Replacement of a gas-distributing chain
      Removal and installation of components of the GRM drive
      Installation of basic position of camshafts
      Verification of the basic provision of a balancing shaft (only series 628 engines)
      Removal and installation of the GRM components
      Removal and installation of a head(s) of cylinders
      Removal and installation of an electric motor of shutdown of inlet port (series 612 engine)
      Removal and installation of a final collector
      Replacement of a forward epiploon of a bent shaft
      Removal and installation of a back face cover, replacement of a back epiploon of a bent shaft
      Removal and installation of a damper of tortional fluctuations / pulley of a driving belt
      Removal and installation of a flywheel / driving disk
      Removal and installation of support of a suspension bracket of the power unit
      Service of the lubrication system
+ Cooling systems, heating and air conditioner
+ A power supply system and production of the fulfilled gases
+ Systems of electric equipment of the engine
+ Manual box of gear shifting
+ Automatic transmission
+ Transmission line
+ Brake and auxiliary systems
+ Suspension bracket and steering
+ Body
+ Onboard electric equipment

Removal and installation of a back face cover, replacement of a back epiploon of a bent shaft

M612

Details of installation of a back face cover / epiploon of a bent shaft of the engine of a series 612


 PERFORMANCE ORDER

  1. Details of installation of a back face cover / a back epiploon of a bent shaft on engines of a series 612 are shown on an illustration to which all references which are found in the text belong.
  2. Remove a flywheel / a driving disk (1) (see the Section Removal and installation of a flywheel / a driving disk).
  3. Turn out fixing bolts and remove a face cover (2) assembled with a back epiploon of a bent shaft, - hook a cover in the places specified by shooters, try not to damage sealing laying of the pallet of a case.
  4. Merge motive oil.
  5. Release bolts of fastening of the pallet and merge from the last the oil remains.
  6. Carefully smooth out the interfaced surfaces.
  7. Establish into place a cover with the epiploon pressed in it.

If the epiploon (3) is damaged, the cover should be replaced.

  1. Establish a back sealing ring of a bent shaft (5) (the assembly coupling (4)).
  2. Establish a flywheel / a driving disk.
  3. Tighten bolts of fastening of the pallet.
  4. Fill in fresh oil in the engine.
  5. Start the engine and check it for existence of signs of development of leaks.

M628

Details of installation of a back face cover / epiploon of a bent shaft of the engine of a series 628

1 — the Face cover
2 — Bolts
3 — the Epiploon of a bent shaft
4 — the Driving disk

5 — the Washer
6 — the Bolt
7 — the Lock


 PERFORMANCE ORDER

  1. Details of installation of a back face cover / a back epiploon of a bent shaft on engines of a series 628 are shown on an illustration to which all references which are found in the text belong.
  2. Remove transmission (see the Head Automatic transmission).
  3. By means of special adaptation (7) block a gear wreath of a driving disk.
  4. Turn out fixing bolts (6) and remove a driving disk (4) (see the Section Removal and installation of a flywheel / a driving disk).
  5. Merge motive oil (see the Head of the Power supply system and production of the fulfilled gases).
  6. Turn out bolts (2) and remove a face cover (1), having accurately hooked it the screw-driver with a flat sting around installation of the directing plugs.
  7. Take an old epiploon (3)
  8. Carefully smooth out the interfaced surfaces and, having put on sealant, establish a cover into place.
  9. Establish a new epiploon (3).
  10. Дейтсвуя as it should be, the return to a dismantle order, install into place the being removed components.
  11. Start the engine and check it for existence of signs of development of leaks.